Cooling Tower Services
Complete Cooling Towers
Complete Cooling Towers specialises exclusively in cooling tower solutions. With branches in Sydney, Melbourne and the ACT, we provide a complete range of services — from new installations and CKD assemblies to refurbishments, repairs, maintenance and timber tower projects. Our experienced team works across HVAC, refrigeration and process industries to deliver reliable, compliant and cost-effective cooling tower outcomes.
We provide complete turnkey solutions for new and replacement cooling towers. Our services include crane lifts, pipework and auxiliary equipment installation, electrical upgrades, demolition and disposal, and structural support for new cooling tower piers. By managing the full project end-to-end, we ensure your installation is delivered on time, safely, and with minimal disruption.
For sites where large mobile cranes are not practical, we offer CKD (completely knocked down) assembly. This allows new cooling towers to be carried into restricted areas in sections and built in place, such as rooftops, stairwells or confined plant rooms. CKD assembly provides a cost-effective way to install new cooling towers in challenging environments without compromising on performance.
When cooling tower structures remain sound, we can refurbish them by replacing internal components such as fill media, drift eliminators, motors, and fans. This approach provides the benefits of a new tower without the cost and disruption of a full replacement. Refurbishment can significantly extend the life of existing cooling towers while improving efficiency and reliability.
Our team delivers responsive repair services to minimise downtime and restore cooling tower performance. We handle mechanical part replacements, balancing of fans, leak fixes, and urgent breakdown call-outs. With decades of technical experience, we quickly identify issues and implement solutions that get your cooling tower back into service.
Proactive maintenance extends equipment life and reduces operating costs. We provide scheduled cleans in compliance with AS 3666, balancing and replacement of moving parts, and ongoing service programs tailored to your site. Regular maintenance keeps cooling towers operating efficiently, reduces breakdown risk, and ensures compliance with health and safety standards.
For large process plants still operating timber cooling towers, we provide specialist repair and upgrade services. These include replacing fans, motors, fill and louvers, as well as installing drift eliminators to meet AS 3666 compliance. Our expertise in timber towers helps clients extend operational life while improving safety and performance.
